Small Tolerance Range Flexibility 100% 3K Carbon Fibre Roll Wrapped Tube

Roll wrapped carbon fiber tubes is the process we use for composite tubes that are smaller and shorter in length. Rock West Composites utilize prepreg materials, including carbon fiber, fiberglass, kevlar, flax, and hybrids when roll-wrapping tubes. This manufacturing process is primarily used for producing small to medium diameter tubes of 0.250" through 12.0" diameter and lengths up to 8' long. Rolled tubes are ideal for applications that require the highest bending stiffness and lowest weight, such as telescoping poles, automation robotics, idler rollers, and UAV components.

These tubes are produced by wrapping pre-impregnated (pre-preg) carbon fibre under tension around a mandrel and then cured in a specialist oven. This produces a very consistent and high-quality finished tube for many different applications such as building or repairing UAVs, robotics, and RC products. Tubes can be sourced in many different sizes to those shown - please get in touch if you require a different or custom size.

Carbon Fiber Twill Roll Wrapped Tubing have an outermost layer of 2x2 twill fabric which gives the tube a few advantages including better machinability, reduced splintering and the decorative aesthetics associated with carbon fiber. All our roll wrapped tubes feature a slight rib texture spiraling along their length where shrink-tape has been used in the manufacturing process. If need be, this can easily be sanded and polished away.

Features/Benefits

• Balanced Layup
• High crush/bend strength and stiffness
• Easy machinability
• Decorative Aesthetics
• Hardware easily mounts to ID and OD

Uses Include

• Aerospace Spars & Beams
• UAV Housing Components
• Frames & Supports
• Structural Components
• Interior Design
• Automation Equipment
• Recreational Equipment

Typical Uses

Roll wrapped tubes are better for applications where the tube may be subject to a variety of forces including bend, twist and crush. These light 12mm tubes are suitable for demanding engineering applications including scale aircraft, gliders, helicopter U.A.V.’s, lightweight frames or structures, tubular vessels, poles, column supports or any construction that requires strength, rigidity and lightness yet appearance is also important. They are equally suited to other precision applications like robotics and automation.

Shanghai Lijin focuses on the Carbon Fiber industry and offers carbon fiber tubes, plates, and aluminum CNC services.

Being experienced in the carbon fiber applications for over 7 years, Shanghai Lijin manages customized production according to various industry standards. Shanghai Lijin started to keep in stock for some standard

sized and frequently ordered tubes and plates. This enables Shanghai Lijin to make prompt delivery. Not only

can Shanghai Lijin complete mass production orders in short period, we can even ship normal sample, prototype orders of Carbon Fiber Plate CNC parts in just SEVEN days after order confirmation when the

drawings are available. Shanghai Lijin is dedicated to solve any technical points during the production and new item developing to ensure the quality.

Carbon Fiber tube production is Shanghai Lijin’s core business and occupies 70% of our turnover.
The carbon fiber tubes Shanghai Lijin mainly produce is table-rolled and oven thermoset. The tubes can be Full Carbon or Carbon Fiber and Fiberglass composite, depending on the application, weight limit,mechanical

strength and surface requirement.Shanghai Lijin offers top quality ROUND carbon fiber tubes. The general OD tolerance we achieve is +/-0.10mm and it can be even +/-0.05mm after our special surface process.

The maximum length of the tube can be 5500mm.

Besides the traditional table-rolled carbon fiber tubes, Shanghai Lijin also offers REAL Filament wound carbon fiber tubes,which are widely used for mechanical strength like auto driving shaft, antennas, even for military

applications. The filament wound carbon tubes are wound at a certain angle like 30 or 45 degree. We invested the new production line from Jun 2013 and this increases Shanghai Lijin’s advantage in the carbon

fiber tube industry. There are just a few real filament wound carbon fiber tube manufacturers in domestic

China and we are one of them.
 

Since the rapid growth of UAV in the international market, instead of the standard plane like Phantom from DJI, RC fans are getting more interested in the customized multicopters. As carbon fiber is the most preferred

material for UAV, Carbon Fiber CNC parts demand is increasing. Shanghai Lijin sticks to offering OEM service for the international market, fine quality and prompt delivery.To ensure the thickness tolerance +/-0.10mm and minimum warp of the Carbon Fiber plates that are used for the cutting, Shanghai lijin execute high standard to

the plate production. For the normal thicknesses including 1.0mm, 1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm,
Shanghai Lijin keeps regular stock, to make sure the raw material will be available for cutting immediately when order is firmed.Experienced engineers are in Shanghai Lijin’s office ready to deal with different types of

drawings from customers. No matter the drawing formats are .DWG, .DXF that can be edited by AutoCAD

and used directly for production, 3D drawings like .IGS, or even draft drawings, our staff can do adjustment and change to customer’s idea. Our engineers are also good at English communication, Email and IM is easy

for them. Editing drawings for customers is FREE* of charge. Shanghai Lijin is having several professional CNC machines for carbon fiber cutting and drilling, with the capacity of cutting 20-50pcs standard full sized plate per day. The carbon fiber chassis general cutting tolerance Shanghai Lijin offer is +/-0.02mm. The

special designed cutting solution ensures the smoothness of the cutting edge.

‘Customers’ Persuit for Change, Lijin’s Motivation for Growth’, Shanghai Lijin takes customers’ demand for center, enhances the
customer satisfaction, and grows with customer.