High Performance Flexibility Roll Wrapped Carbon Fiber Tube with Good Durability

Composites materials such as phenolic and others are typically manufactured from a combination of take two or more constituent materials which are usually laminated and bound together with a high-strength resin binder. The substrates are either a paper-based, or fiber-based materials such as woven fiber cloth. When heat and pressure is applied to the substrates, they fuse together to produce a strong laminate or composite material with superior mechanical and electrical properties. We offer both the finished composites, as well as, the materials and supplied used to produce composites.

Carbon fiber rods and tubes are manufactured by pulling or wrapping carbon fibers and epoxy resin to a desired diameter/cross-section to form a densely reinforced carbon composite. Great selection of Rectangular and Round Carbon Fiber Rods.

A roll-wrapped carbon tube is manufactured by wrapping unidirectional carbon fiber prepreg tape around a mandrel with the majority, but not all, of the carbon fiber running longitudinally. This type of construction offers a higher strength-to-weight ratio than is available in pultruded tubes. Typically used where thin-walled, lightweight tubes are required to provide additional torsional stiffness and high strength.

This item is suitable for making:
Helicopter tail booms, Push rods, Wing blade spars, Wing joiner rods

​Processes of rolling wrapped Carbon fiber tubing poles:

- Drawing of prepreg Carbon fabric
- Design;
- Tools manufacture;
- Mandrel wrapping (male molding);
- Female molding;
- Wet laminate;
- Vacuum Infusion;
- Oven and autoclave curing;
- Complete fit-out, painting, and finishing of products;
- CNC machined or milling, including aluminum molds, etc...

Applications:

1. Automobiles, body, parts, inside decoration, etc;
2. Bike Motorcycle, body, and parts;
3. Aerospace and navigation, plane, barge, freighter, boat, ship, vessel;
4. Sports and entertainment, golf, ski pole, hockey pole, badminton pole;
5. Hunting bow and arrows archery stabilizer tennis pole, snooker pole, trekking pole ski pole;
6. Billiards cues protecting equipment etc;
7. RC hobby, UAV Drone, Copter, FPV frame parts, Tools, model;
8. Construction and Bridge reinforcement and strengthening;
9. Energy, wind turbine blades, oil driller, etc;
10. Telescopic tubes/poles;
11. Music equipment, Camera support tripod pole;
12. Mobile or Jewelry electronic production decoration;
13. Medical X-ray machine Carbon devices, toys, telescopic tube;
14. Industrial mechanical parts sports products parts;

Advantages of our carbon fiber tubes:

With more than 10 years' experience, we are very professional in making carbon fiber tubes. We use Toray carbon fiber as raw material. As you know, LIJIN carbon fiber is the best in the world. We can also make tube according to your requests. So that we can make sure the tube can work well for your application. Also, our tubes have tight tolerances. Tolerances are important but not all manufacturers can supply the carbon fiber tube with tight tolerances. So, it's better to let us know the specifications of your tubes, then we can get your customized carbon fiber tube soon!

Frequently Asked Questions About Carbon Fiber Tubes

1. What’s the feature of your product?

There are many good characteristics of our carbon fiber product, such as lightweight, high strength, durable, and fashion, etc.

2. Can I have a sample order?

Yes, we welcome sample orders to test and check quality. Mixed samples are acceptable. For some products, we can offer free samples. Clients just need to bear the shipping cost.

3. What is the lead time?

The sample needs 1-3 days, mass production depends on order quantity. Normally 6-9 days.

4. Can you accept the mixed batch of different products?

Yes, we are support different product mix wholesale, no limit of raw materials and mechanical parts, and color specifications, etc.

5. What file need if need to do CNC Cutting or molding products?

We Need CAD DXF or DWG files for CNC cutting, 3D, STEP, STP, IGS Files for molding.

6. How do we do quality control?

We have inspectors to check each procedure to avoid any mistakes.

7. How do you pack the goods?

We wrap the goods with soft plastic bags first and then pack them using a cardboard box with foam board inside.

8. How is your after-sale service?

We provide our clients with excellent after-sale service including logistics tracking, application guide, problem solution,

Shanghai Lijin focuses on the Carbon Fiber industry and offers carbon fiber tubes, plates, and aluminum CNC services.

Being experienced in the carbon fiber applications for over 7 years, Shanghai Lijin manages customized production according to various industry standards. Shanghai Lijin started to keep in stock for some standard

sized and frequently ordered tubes and plates. This enables Shanghai Lijin to make prompt delivery. Not only

can Shanghai Lijin complete mass production orders in short period, we can even ship normal sample, prototype orders of Carbon Fiber Plate CNC parts in just SEVEN days after order confirmation when the

drawings are available. Shanghai Lijin is dedicated to solve any technical points during the production and new item developing to ensure the quality.

Carbon Fiber tube production is Shanghai Lijin’s core business and occupies 70% of our turnover.
The carbon fiber tubes Shanghai Lijin mainly produce is table-rolled and oven thermoset. The tubes can be Full Carbon or Carbon Fiber and Fiberglass composite, depending on the application, weight limit,mechanical

strength and surface requirement.Shanghai Lijin offers top quality ROUND carbon fiber tubes. The general OD tolerance we achieve is +/-0.10mm and it can be even +/-0.05mm after our special surface process.

The maximum length of the tube can be 5500mm.

Besides the traditional table-rolled carbon fiber tubes, Shanghai Lijin also offers REAL Filament wound carbon fiber tubes,which are widely used for mechanical strength like auto driving shaft, antennas, even for military

applications. The filament wound carbon tubes are wound at a certain angle like 30 or 45 degree. We invested the new production line from Jun 2013 and this increases Shanghai Lijin’s advantage in the carbon

fiber tube industry. There are just a few real filament wound carbon fiber tube manufacturers in domestic

China and we are one of them.
 

Since the rapid growth of UAV in the international market, instead of the standard plane like Phantom from DJI, RC fans are getting more interested in the customized multicopters. As carbon fiber is the most preferred

material for UAV, Carbon Fiber CNC parts demand is increasing. Shanghai Lijin sticks to offering OEM service for the international market, fine quality and prompt delivery.To ensure the thickness tolerance +/-0.10mm and minimum warp of the Carbon Fiber plates that are used for the cutting, Shanghai lijin execute high standard to

the plate production. For the normal thicknesses including 1.0mm, 1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm,
Shanghai Lijin keeps regular stock, to make sure the raw material will be available for cutting immediately when order is firmed.Experienced engineers are in Shanghai Lijin’s office ready to deal with different types of

drawings from customers. No matter the drawing formats are .DWG, .DXF that can be edited by AutoCAD

and used directly for production, 3D drawings like .IGS, or even draft drawings, our staff can do adjustment and change to customer’s idea. Our engineers are also good at English communication, Email and IM is easy

for them. Editing drawings for customers is FREE* of charge. Shanghai Lijin is having several professional CNC machines for carbon fiber cutting and drilling, with the capacity of cutting 20-50pcs standard full sized plate per day. The carbon fiber chassis general cutting tolerance Shanghai Lijin offer is +/-0.02mm. The

special designed cutting solution ensures the smoothness of the cutting edge.

‘Customers’ Persuit for Change, Lijin’s Motivation for Growth’, Shanghai Lijin takes customers’ demand for center, enhances the
customer satisfaction, and grows with customer.